CAPABILITY

Material  ASTM  BS  DIN  JIS  ISO Percentage poured
Ductile Iron Castings  A536  2789  1693  G 5502  1083 85%
 60-40-18  370/17  GGG 40  FCD 40  370-17
 65-45-12  400/12  GGG 40.3  FCD 45  400-12
 80-55-06  450/10  GGG 50  FCD 50  500-7
 80-60-03  500/7  GGG 60  FCD 60   600-3
100-70-03 600/3  GGG 70  FCD 70  700-2
Austempered Ductile Iron  A 897 EN GJS       1%
125-80-10        
150-100-7 800-8      
175-125-4  1000-5      
Grey Iron Castings  A 48  1452 1691 G 5501 R 185 14%
 Grade 20 A  Grade 15  GG 15  FC 15  Grade 15
 Grade 25 A  Grade 20  GG 20  FC 20  Grade 20
 Grade 30 A    GG 25  FC 25  Grade 25
 Grade 35 A    GG 30  FC 30  Grade 30
1 Shell core shooting
2 Cold box core shooting
3 Alphaset core
4 Oil core

Green Sand Moulding

1 400mm*520mm*300mm
2 5200mm*520mm*300mm
3 730mm*730mm*400mm

ShellSand Moulding

1 600mm*450mm
2 450mm*300mm

Alphaset No-bake line

1 Flaskless Loop system: 1200mm*1400mm*600mm
2 Floor Moulding with Flask: Can be manufactured according to item
Process Maximum Component Size Machine
Turning 400mm dia CNC TC
Turning 630mm dia CNC VTL
Milling, Drilling, Reaming, Boring, Tapping, Burnishing etc 1200mm*600mm*450mm CNC VMC
Milling, Drilling, Reaming, Boring, Tapping, Burnishing etc 650mm*570mm*600mm CNC HMC
Broaching 400mm dia Horizontal (50tons) & vertical (30tons)
Surface Grinding 1000mm*300mm Conventional grinding
Turning 1000mm dia Conventional TC/VTL
Milling, Drilling, Reaming, Boring, Tapping etc 1250mm*1400mm*1000mm Conventional Boring machine
1 Hot water wash and Rust preventive oil dipping
2 Honeycomb packing
3 Euro pallet with carton box
4 Euro pallet with wooden box
5 Euro pallet with wooden rings
6 VCI bag
7 Wooden pallet with wooden/carton box any size
1 APQP
2 BALLOON DRAWING
3 FMEA
4 TOOL LAYOUT
5 FAI
6 PPAP
7 SPC
8 GAUGE R&R
9 CONTROL PLAN
10 Material test certificate – 3.1 & 3.2
11 8D
Production Process

Receiving RFQ

Feasibility Review

Quotation

Pattern/Fixture Modelling

APQP

3D/2D Modelling

Pattern/Fixture Making

Sample Casting

Casting PPAP validation

PPAP Documentation

Machine PPAP

Sample Machining Production

Approval From Customers

Serial Production